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Serious under
inflation of tyres
is not a reason for failure however a tester may decide not to conduct a brake
test if tyre damage is likely.
When using a roller brake tester the wheel not on the rollers must be braked
and chocked against the reaction force. This is especially important for lightweight
machines and those with small wheels.
In the case of a linked brake system, it may not be possible to apply the
brake of the wheel not being tested prior to starting the test.
If a roller brake test is repeated, the chock should be removed, the machine
resettled in the rollers and the chock replaced.
The retardation force of a side car brake is not to be included unless
it is operated by one of the motorcycle brake controls.
The efficiency of each system operated by a single brake control is the ratio
of the total retarding force generated by that system divided by the weight of
the machine and rider
Most machines have two controls, one operating the front wheel brake and the other
the rear wheel brake. The efficiency for front and rear wheels can then be calculated
as above, (or checked by a gradient test).
Where a linked or dual system is operated by one control, the retarding force
used in the efficiency calculation is the total from both wheels when operated
by that control only. In this case, the other control will probably operate on
one wheel. The reasons for failure 1 and 2 apply whether single or dual systems
are fitted.
Motorcycles first registered on or after 1 January 1927 require two means of operating
the brakes, one achieving a minimum efficiency of 30% and the other a minimum
of 25%. Machines before this date are only required to have one means of operating
the brakes, which shall have an efficiency of at least 30%.
The tester may know that a higher brake efficiency is normally obtainable for
the model tested, although the machine has passed the performance test. In this
case the owner should be advised that the braking system appears to require adjustment
or repair.
Where there is doubt about the effect of a defect noted during the brake test,
the tester may at their discretion, carry out a road test. (see Introduction item
10).
The assessment of bind, grab and judder in sub- sections 3.3C and 3.3D can be
performed at any appropriate point during the test.
If a motor bicycle wheel locks on the operation of a brake control, the efficiency
requirement of 30% is considered to have been met for that control. This does
not apply to a braked wheel on a sidecar.
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A. ROLLER BRAKE
TEST
With the tester seated on the machine locate the front wheel in the rollers of
the brake tester. Ensure that the machine is lined up in the straight ahead position
and settled in the rollers. (see information column)
Select the correct direction of operation so that the wheels rotate in the forward
direction.
1. Start the brake rollers and allow the front wheel to stabilise. With the rear
brake fully applied (see information column) gradually apply the front brake until
maximum effort is achieved or the wheel locks and slips on the rollers. Note the
reading at which the maximum braking effort is achieved and release the brake.
Start the rollers, gradually increase the front brake effort to about half the
maximum reading and observe the way it builds up. Hold steady and check for fluctuations.
Release the brake and observe the way in which the braking effort reduces.
Move the machine forward until the rear wheel is located in the rollers. Repeat
procedures 3.3A1 and 3.3A2.
Check the side car wheel brake if applicable (see information column) as in procedures
3.3A1 and 3.3A2.
2. Record the appropriate results of the brake test via the VTS Device, which
will calculate the results. Where the VTS Device is unserviceable see the Introduction
section paragraph 3.
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1.
a. a sticking or binding brake. (see information column)
b. severe grab or judder. (see information column)
c. a braking effort that does not rise or fall in proportion to the lever or pedal
force applied
d. excessive fluctuation of brake effort with steady application of the brake.
(see information column).
2.
a. no brake control achieves an efficiency of 30%
b. the less effective brake control does not achieve an efficiency of 25%
(Note: this RFR is only to be applied if 1 control achieves 30% and the other
control fails to achieve 25%).
c. Neither brake control achieves an efficiency of 25%
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